Bondjet BJ855

• E-Box detects Bond Tool label (DMX-Code)
• SW checks BOM, validates material type and serial number
• Production can start or cancelled due to incorrect bond tool
• Tolerance verification of mechanical installation

Adjustment tool for wire bonders

• Optical display of wedge, wire guide and wire clamp and a graphical support for adjustment and positioning control
• Minimizes time expenditure for set-up work, set-up control and readjustment (fast adjustment: 2-3 min, competitor: 15-20min)
• Process secured adjustment of the wire feed elements
• Camera image (5 orientations) can be stored in logbook after each tool change
• Guaranteed repeatability set up

Software Options

• Hesse Bonder Network (HBN): complete line management, synchronization of data, easy integration of new machines via Plug & Produce, no server necessary
• PBS Server & Workbench 2.0: central data management, line management, automatic backup system, remote pattern recognition
• TwinCAT® Automation: integration of control software for automation in Hesse Bonder Interface
• SECS/GEM: integrated standardized server connection for automation and communication, handling via Workbench
• MES: interface to Manufacturing Execution Systems, integrated or customized implementation
• CSV-Logger: storage of all machine and process data, e.g. bond positions etc.
• Login via USB stick

The PBS200 Wire Bonder Server is a Windows based system to connect up to 20 Hesse Mechatronics wire bonders at your factory. You can supervise and administrate the machines while production is running. With PBS200 you will have perfect integration of your wire bonders in the production system.
The wire bonders communicate with PBS200 Server over the powerful XML based PBS network protocol.

Features of PBS200

• „„Backup all the data of all connected wire bonders
• User Administration and assignment of user accounts to wire bonders or production lines
• Process Data in real time, ability to store the process data you need and import in Microsoft Excel (Option)
• Masterprogramming
• Customization PBS200 can be enhanced according to specific customer requirements for traceability or an MES Server connection (Option). Allow the MES system to decide, what process program is used, store the process results in your MES system. Implement your rework strategy on the Wire Bonders
• SECS/GEM – compliant module is available for PBS200 (Option)
• Multi Server: Run multiple PBS200 Servers and administrate all with the PBS Workbench in your office

PBS200 includes

• PBS200 Client license for one wire bonder
• PBS200 Hardware with Windows 7 Professional™ and 2 network adaptors
• PBS200 Server license for one server
• PBS & PiQC Workbench with USB stick license key

Available Process Data

• Logbook Data
• Machine Configuration
• Important Program Parameters
• Device ID and Bond Position
• PiQC Quality Values
• Deformation and Current Charts
• Material and Tool Counters
• Statistical Data

The precise and safe handling of the products in and out of the production machine plays a significant role in controlling the product quality, yield and efficiency of the production equipment. For this reason Hesse GmbH is offering automation concepts individually adapted for every application.

The portfolio of automation components for our machines consists of the following groups:

• Indexer / Transport system
• Bonding Station
• Magazine Lifts
• Visualization
• MES Interface

All our machines are suitable for integration into production lines. This also applies to indexers and magazine lifts, which generally communicate to neighbouring systems by SMEMA interface. The customer specific special solutions which differ from the standard, have lead to some extraordinary optional features, such as:

• Indexer with automatic rail width adjustment
• Indexer with tilt function for bonding 3-dimensional MID’s
• Integrated barcode scanner for automatic program selection
• Indexer with 2 or 3 rails for parallel AUER boat processing
• Manual heated workholder with adjustable height for maximum flexibility
• Magazine lifts with capacity for multiple magazines