The Bondjet BJ653, with its changeable bond heads, serves the wire bonding processes of wedge-wedge as well as ball-wedge and can handle fine wire, heavy wire and ribbon.
The operating methods from manual to automatic bonding is particularly appropriate for the use in laboratories, in the development and for suppliers for validating their product quality.
The Bondjet BJ653, with its changeable bond heads, serves the wire bonding processes of wedge-wedge as well as ball-wedge and can handle fine wire, heavy wire and ribbon. The operating methods from manual to automatic bonding is particularly appropriate for the use in laboratories, in the development and for suppliers for validating their product quality.
BJ653 is ideal for product samples, pre-production prototypes or small volume production runs in proven and reliable Hesse quality. The Bondjet BJ653 is part of the new bonder generation and offers the same handling regarding operation and look & feel as the the fully automatic machines of Hesse. It is characterized by an open workspace, which achieves the same process result as in a fully automated production wire bonder.
The Bondjet BJ653 has a lower throughput than the other Bondjets but is the avenue to fully automatic wire bonding. The available bondheads for the BJ653 are identical to the bondheads for the Hesse production machines. This enables a targeted preparation of the production process on the Bondjet BJ653.
Advanced Features and Process Advantages
Bondheads for all common wire materials
Wear-free components with piezo technology
Maintenance-free fl exure hinges
Working area: X: 100 mm (3.9″); Y: 90 mm (3.5″); Z: 50 mm (2.0″)
Intelligent bondhead connecting system with integrated memory storing all calibration data: bondheads are interchangeable within a few minutes
Optimized pattern recognition
Use of all common wire spools
Loop generator for customized loops
Integrated, non destructive pulltest for wire and ribbon (HBK, RBK)
Continuous, real time monitoring of wire deformation, transducer current and frequency within programmable control limits
Machine mobility by mounted rollers; as an option
Technical Data
Open working area BJ653: X: 100 mm (3.9″); Y: 90 mm (3.5″);
Z: 50 mm (2.0″)
P-rotation: 440°
Digital ultrasonic generator with PLL (Phase Locked Loop),
internal frequency resolution <1 Hz;
programmable ultrasonic power output
Windows® Embedded operating system
Height of operator desk: 730 mm (29″)
Footprint: 1070 mm x 1020 mm x 1560 mm (42″ x 40″ x 61″)
(W x D x H) incl. monitor
Weight: approx. 325 kg, depending on configuration
Media connectivity
Compressed air (high purity)/nitrogen
Vacuum
230V AC / 16A
USB ports
Gigabit Ethernet (TCP/IP)
Options
Stereo microscope with adapter arm, magnification from 6.5- to 40- times in 5 steps, incl. lighting
Camera microscope (in preparation)
E-Box Lite: Inspection camera (in preparation)
Heavy Wire Wedge-Wedge Bondheads
Heavy wire and ribbon bondheads for aluminum, copper and AlCu:
HBK (Frontcut, Backcut)
RBK Ribbon (Frontcut)
RBK Copper (Frontcut, Backcut)
Frequency: 60 kHz*; alternative frequencies available on request
Ribbon Al, Cu, AlCu: 250 µm x 25 µm up to 2000 µm x 400 µm (Cu: 200 µm) (10 mil x 1 mil up to 80 mil x 16 mil)**
Cutting methods:
Active Cutting: repeatable, precise, programmable cutting depth
Air Cut: No impact on surface, e.g. for highly sensitive chips because of „touch-free“ cutting
Passive Cutting
Integrated, non destructive pulltest
Process integrated Quality Control PiQC: detection of further parameters by additional sensor system (e.g. friction) for 100 % quality monitoring in real time (patented); available as an option
Heavy Wire Loop Design
Reproducible loop geometrics by wire guide appropriate for the material (e.g. pulling wire buff er)
Ribbon: Al, Au: 35 µm x 6 µm up to 250 µm x 25 µm (1.4 mil x 0.25 mil up to 10 mil x 1 mil)**
High precision touchdown detection without time delay, e.g. for bonding on very thin substrates
Precise bondforce control (static and dynamic)
Process integrated Quality Control PiQC: detection of further parameters by additional sensor system (e.g. friction) for 100 % quality monitoring in real time (patented); available as an option
Fine pitch: 40 µm in-line, 25 µm staggered/dual-line (depending on wire and loop)
Freely programmable wire feed, tail length, tear stroke and opening gap of wire clamp
Ball-Wedge Bondhead
Thermosonic ball-wedge bondhead
Frequency: 120 kHz* or 60 kHz* Option: Dual-Frequency 120/60 kHz*
Wire: Au 17.5 µm – 50 µm (0.7 mil – 2 mil)**
E-Box Lite
Adjustment tool for wire bonders
E-Box Lite: Portable USB inspection camera (in preparation)
Process integrated Quality Control system PiQC
The Hesse GmbH has implemented a new Process integrated Quality Control system (PiQC) that is unique to the global wire bonding market. A sensor integrated into the Transducer allows for the first time a multi-dimensional signal analysis of the bond process. PiQC calculates a bond quality index value in realtime, using significant signals from the wire-bonding process.
Advantages for volume production
Inspection of every bond
No mechanical load of the bond connection
Product specific configuration of the quality control system
Feedback from the process
Mechanical oscillation of the wedge
Friction at bond surface
Transducer current
Ultrasonic frequency progression
Wire deformation
Quality statements by PiQC
PiQC calculates a quality index for each bond based on the actual feedback signal from the process
The signal related components of the quality index can be displayed graphically at any time
Teach mode for reference data
Detailed automatic analysis of the welding process
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