X-Ray component counter
Today, mass-market electronics are manufactured almost exclusively on high-performance assembly machines. Time is literally money. Therefore, two aspects are of particular importance: maximum quantities and minimum changeover time. When it comes to the necessity of counting components before or after the assembly progress most manufacturers are still using the old-fashioned approach of manual counting devices. VCcount, a company by VisiConsult, as a specialist for X-ray systems and automation, developed the XRHCount in order to speed up this time consuming process. The results can also be used to measure material consumption for accounting and warehouse purposes through an interface. The XRHCount is a compact X-ray unit to count all common and most special SMT component-types on reels with a diameter up to 400mm.

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X-Ray component counter

A huge advantage of the XRHCount is its simplicity. The end user just has to place the reel in the drawer and press one button. The result will be shown immediately. A sophisticated validation scheme delivers a warning in the unlikely case of an uncountable reel. These reels can either be counted manually or submitted to the Counting Cloud.  Therefore, this system does not need any regular engineer support and is maintenance free. Operators can be trained in a few minutes due to the simplicity. This makes a prior type selection and a maintained type database obsolete. Even on new types the system will just detect the similarity and automatically use the best solution. In case of a completely new type a warning is shown and the reel can be submitted to the Counting Cloud. With every new type the system efficiency increases.

  • Fast Plug and Play setup in less than an hour
  • Scan reels in moisture or ESD packaging
  • Coverage of small component types like 01005
  • Compact footprint and easy handling
  • Integration of scanners and label printers
  • Open warehouse-system interface
  • Ergonomic touch-panel operation
  • Short Return of Investment (ROI)
  • Global online component database
  • Designed and produced in Germany
  • Trained  first-line service worldwide
  • Many successful installations globally
  • Industry 4.0 solution for lean production
  • Replaces old fashioned manual counters
  • Multilanguage available
  • Cycle time < 10 seconds
  • Max. reel diameter 400 mm
  • Max. reel height 100 mm
  • Mean Accuracy 99.9 %
  • Component size 01005 possible
  • Component exposure < 1.25 μSv
  • Electrical connection 110V/230V (Dual Voltage), 50Hz/60Hz, 16A
  • System size (L x W x H) 1250 x 850 x 2200 mm
  • System weight 600 kg

XRHCount Datasheet