X-Ray component counter
VCcount, a company by VisiConsult, as a specialist for X-ray systems and automation, developed the XRHCount in order to speed up this time consuming process of counting components before or after the assembly.
The results can also be used to measure material consumption for accounting and warehouse purposes through an interface with the MES or ERP software.
The XRHCount is a compact X-ray unit to count all common and most special SMT component-types on reels, in trays, in sticks or even in bags.

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X-Ray component counter

A huge advantage of the XRHCount is its simplicity. The end user just has to place the reels in the drawer and press one button. The result will be shown immediately.

A sophisticated validation scheme delivers a warning in the unlikely case of an uncountable reel. These reels can either be counted manually or submitted to the Counting Cloud.

Therefore, this system does not need any regular engineer support and is maintenance free. Operators can be trained in a few minutes due to the simplicity. This makes a prior type selection and a maintained type database obsolete.

Even on new types the system will just detect the similarity and automatically use the best solution. In case of a completely new type a warning is shown and the reel can be submitted to the Counting Cloud. With every new type the system efficiency increases.

  • Fast Plug and Play setup in less than an hour
  • Scan reels in moisture or ESD packaging
  • Coverage of small component types like 01005
  • Compact footprint and easy handling
  • Integration of scanners and label printers
  • Open warehouse-system interface
  • Ergonomic touch-panel operation
  • Short Return of Investment (ROI)
  • Global online component database
  • Designed and produced in Germany
  • Trained first-line service worldwide
  • Many successful installations globally
  • Industry 4.0 solution for lean production
  • Replaces old fashioned manual counters
  • Multilanguage available
  • Cycle time 8 seconds
  • Automatic barcode recognition
  • Recognition of odd shapes
  • Splicing Detection
  • Counting of components in MSL bags with desiccant
  • Statistic suite
  • Max. reel diameter 400 mm
  • Max. reel height 100 mm
  • Mean Accuracy 99.9 %
  • Component size 01005 possible
  • Component exposure < 1.25 μSv
  • Electrical connection 110V/230V (Dual Voltage), 50Hz/60Hz, 16A
  • System size (L x W x H) 1250 x 850 x 2200 mm
  • System weight 600 kg

XRHCount Datasheet