APT-1600FD

Double Side Flying Probe Test

The TAKAYA APT-1600FD is the newest Flying Probe System from TAKAYA.
The tester uses ten flying probes to inspect the PCBA’s simultaneously from the top and bottom.
Furthermore the APT-1600FD has a laser height measurement system, uses cameras and LED sensors for optical inspections on both sides of the PCBA, and can considerably speed up the tests with signature analysis. The further improved test speed and the greater test coverage significantly expand the application possibilities of the flying probe test.

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Double Side Flying Probe Test

The TAKAYA APT-1600FD is the newest Flying Probe System from TAKAYA.
The tester uses ten flying probes to inspect the PCBA’s simultaneously from the top and bottom.
Furthermore the APT-1600FD has a laser height measurement system, uses cameras and LED sensors for optical inspections on both sides of the PCBA, and can considerably speed up the tests with signature analysis. The further improved test speed and the greater test coverage significantly expand the application possibilities of the flying probe test.

The mechanics from the top and the measuring electronics were taken over by the meanwhile proven TAKAYA APT-1400F system.
Thus, the high precision, the contact quality of the probes and the outstanding reliability were inherited.
Depending on the PCB, significant increases in test coverage and productivity are the result.

  • Breakthrough top and bottom side tester with 6-heads & 10 flying probes
  • High power motors and new high speed controllers
  • 50% faster than conventional Flying Probe Tester
  • 25% more accurate, smallest pad size < 60µm
  • New design of the XY axis and the XY table made of granite
  • Flexible “Composite Robot” longlife measurement and control cable
  • Advanced soft touch control
  • Measuring circuits mounted on the flying heads
  • Newly developed flexible board clamping mechanism
  • Conveyer system with an automatic width adjustment and SMEMA interface
  • In-Line Application: All APT systems are of course also available as In-Line variant. Equipped with a transport system with automatic width adjustment, the flying probe testers can be used for completely automated operation in a production line or in magazine to magazine operation.
  • 16 Bit DAC/ADC measuring unit incl. 3 x DC 4-Quadrant sources and measurement system
  • R, L, C measurements
  • Measuring voltage < 0,1V
  • Kelvin measurements
  • Guard functions
  • Diodes & Zener diodes measurement functions
  • Voltage Controller/Operational Amplifier
  • Transistors/FET/Optocoupler/Relays/etc.
  • DC/AC Current- and Voltage Measurements
  • Dynamic curve measurements of components and circuits
  • Isolation Tests
  • Continuity test
  • Frequency measurements
  • AC signal generator
  • Cluster tests
  • IC Open sensor
  • LED Sensor (wave length and brightness)
  • Laser for height measurements (warping and components)
  • Integration of external power supplies and test equipment(Boundary Scan, In System Programming, etc.)
  • High Density CCD color camera
  • 2 x programmable LED ring illumination
  • Fiducial mark recognition (off set, rotation, shrinking)
  • Component recognition (polarity, presence, shift or wrong component)
  • 1D and 2 D barcode recognition
  • Optical character recognition (OCR)
  • Color distinction for components
  • Color Real Map function for the graphical display of the board and the test points

Goepel Takaya Boundary Scan Integration  

TestWay Express is a fully integrated solution that enables electronic manufacturers to optimize the design to delivery flow by:

  • Defining the manufacturing line; including a combination of assembly, inspection and test machines.
  • Placing test probes intelligently to maximize the coverage and minimize the fixture costs, both initially and in the event of required modifications.
  • Estimating the test coverage for each individual strategy using theoretical models and optimize the combined results.
  • Generating input files for each test stage that reflects the test options for the selected strategy.
  • Measuring the real test coverage by importing the post-debug test program or coverage data.
  • Comparing the early estimation with the actual measured test program coverage, identifying gaps in the overall strategy.

The capability to generate lean test programs has particular benefits for the Takaya flying probe tester by:

  • Reducing debug time: Machine capability models, automatic test creation algorithms, optimum probe angle selection methods and advanced circuit analysis work together to reduce the amount of machine debug time required after output, thereby increasing machine capacity.
  • Increasing Test coverage: Push through technology allows automatic simple cluster testing to increase test coverage through low value resistive components.
  • Reducing engineering effort: Automatic component modelisation and intelligent opportunity assessment work together to save engineering time.
  • Increasing machine speed: Advanced circuit analysis algorithms allow the creation of tests to target the failure opportunities with no superfluous tests.
  • Reducing machine workload: Powerful test coverage analyzers work within the machine capability models to allow the optimization of combined tests across multiple machines, in order to achieve a lean test strategy.

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